Flexible Rollstock Packaging

Custom Rollstock Solutions for Sustainable and High-Performance Packaging
Flexible rollstock packaging tailored for brands across the nutraceutical, pharmaceutical, food, personal care, and household goods industries. Whether you’re filling pouches on vertical or horizontal form-fill-seal (FFS) equipment, these rollstock films are engineered for consistent performance, shelf appeal, and environmental responsibility.
We collaborate closely with clients to select the right material structure, balancing sustainability goals, barrier requirements, and production efficiency. From mono-material recyclable films to PC4 materials, NuGen helps brands future-proof their packaging in line with EPR, SB54, and other evolving regulations.

Key Benefits of Flexible Rollstock

1

Custom Material Structures

PE, PET, polypropylene, compostable PLA, cellulose-based films, or high-barrier metallized options.

2

Sustainability-Focused Options

Recyclable mono-materials, PCR-integrated films, and biodegradable/compostable layers.

3

High-Speed FFS Compatibility

Optimized for vertical (VFFS) and horizontal (HFFS) form-fill-seal systems.

4

Advanced Barrier Properties

Protection against moisture, oxygen, light, and aroma transmission with customized laminate layers.

5

Regulatory Compliance

Solutions meeting current and upcoming packaging regulations, including SB54, Maryland SB901, and EU Packaging Rules.

Rollstock Applications

Our flexible rollstock is ideal for a wide range of packaging formats:

Stand-up and Flat-bottom Pouches Stick Packs & Sachets Flow Wraps 3-Side Seal Pouches Pillow Packs

Industries Served:

Nutraceuticals & Supplements

Protein Powders Gummies Capsules

Pharmaceutical & OTC

Cold & flu medications Digestive support

Food & Beverage

Snacks Drink Mixes Coffee

Personal Care

Wipes Single-use creams Shampoo sachets

Household Products

Detergent pods Cleaners

Printing and Finishing Capabilities

We provide fully customized printed rollstock with high-impact branding features:

Flexographic, rotogravure, and digital printing. Matte, gloss, and other finishes. Recyclable zipper integration for downstream conversion.

A Smarter, Greener Rollstock Strategy

At NuGen, we help brands reduce their environmental footprint without compromising performance. Our flexible rollstock solutions are designed to support your sustainability roadmap, whether that means reducing material weight, boosting recyclability, or switching to renewable content. Let us help you align your packaging with both regulatory requirements and consumer demand for greener alternatives.